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Sandia CAMINO Cuts Development-Part Lead Time from Months to One Week

Sandia National Laboratories' CAMINO delivered additive-manufactured development parts in one week instead of the four to six months required for machining.

Mechanical testing of a 3D-printed surrogate at Sandia CAMINO
Image: Craig Fritz / Sandia National Laboratories

Sandia's Center for Advanced Manufacturing and Innovation supported a Power Sources Technology Group redesign, supplying development parts in one week instead of the four to six months required for machining. It also printed a TPU mechanical surrogate for difficult-to-machine insulation material, reducing an iteration from 12 weeks to 12 hours.

CAMINO is not a production facility; it supports design sprints, prototypes, testing, and design-for-additive training. The figures are an internal Sandia case study and do not represent production lead times for qualified final hardware.

Key facts

  • Machined-part lead time: 4–6 months to one week
  • TPU surrogate iteration: 12 weeks to 12 hours
  • Use: development and test hardware
  • CAMINO is not a production facility

Context

The case shows how low-cost printed surrogates can accelerate design validation for national-security hardware without replacing final qualified materials.

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Sandia Cuts Lead Time from 6 Months to 1 Week With 3D Printing

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