U.S. Army Tests 3D-Printed Overcladding at Detroit Arsenal
The U.S. Army is piloting 3D-printed exterior overcladding for an existing building at Detroit Arsenal.

Ground LiDAR creates a façade digital twin, and robotic, CAD-driven direct digital fabrication produces panels tailored to the building off site.
The Army says the process can use one-twentieth the material and one-fifth the production time of conventional methods. The pilot targets more than 65% lower heating and cooling energy use and a 50% reduction in heating load, with completion planned for 2027. These are project claims pending post-installation validation.
Key facts
- Façade measured with ground LiDAR
- Target: over 65% lower heating/cooling energy use
- Target: 50% lower heating load
- Completion planned for 2027
Context
The pilot tests customized insulating overcladding that can be digitally fabricated and installed while facilities remain operational.


